What is the process of aluminum die casting?
A die casting aluminum component is a manufacturing technique that uses an aluminum bar that is heated and melted entirely at a high temperature and then forced into a pre-shaped cavity of the mold to form the desired metal part.
As in the hot chamber process, aluminum is melted in the cold chamber of the casting machine. This is because the high temperature of the molten aluminum would damage the injection mechanism in a hot chamber machine.
Cold chamber machines separate the melting pot from the die, which is then filled with molten aluminum alloys under high pressure. It takes a while for the aluminum to solidify after injection. To reveal the aluminum cast part, you need to separate the mold’s two halves.
Most of the time, the finished products don’t require major machining and can be delivered quickly. Furthermore, die-cast molds can be recycled to manufacture the same parts before they deteriorate.
Therefore, aluminum die-casting is an ideal manufacturing process for manufacturing large volumes of aluminum. Because of this, aluminum die-casting has gained popularity in many industries and Aluminum Parts Manufacturer prefer to die-cast aluminum for large volumes of production.
Advantages of Aluminum Die-Casting
Die casting aluminum offers a number of surface finish options and dimensional stability. Additionally, they are versatile and can be used in nearly any industry.
The following are some of the benefits of aluminum casting:
- Tensile strength is good
- Surface finishes that are excellent
- Impurities and porosity are reduced
- Raw materials with low costs
- Precision in thickness (less than 1.5 thickness is achievable)
- Molecular structure ensures dimensional tolerance without microcracks
- Longevity
- Pressure and airtightness
- Complex parts can be produced
- Chemical and mechanical properties of many alloys to choose from
Designing Aluminum Die Casting Parts – 3 Factors to Consider
During the aluminum die casting process, manufacturers need to take some precautions.
Mold Design
The first big thing is the mold design. The mold needs to be efficient so that melted aluminum can be injected and built parts can be produced effortlessly. A parting line (the line that separates two halves of each mold) should be considered by the designer before finalizing the plan.
Wall Thickness
Additionally, you should consider the wall thickness of the parts. With automation technology and sophisticated machines, there is no minimum thickness level. However, it is best to choose a consistent thickness for better results.
The Location of Injection Point
Next, you should consider where the injection point is located. It is possible to add more than one injection point if there is any chance that the melted aluminum will solidify before reaching every crevice in the die. It also helps to create cavities.
HULK Metal – Your Cost-Effective Aluminum Die Casting Service Supplier
HULK METAL has been providing aluminum die casting services since the end of the 20th century, and has integrated the supply chain in order to increase service content and service capabilities over the years. The company is now able to produce aluminum die castings made of Al-Mg, Al-Zn, Al-Si, Al-Cu, and a wide range of other alloys. As a leading die-casting company, HULK Metal has provided high-quality die-casting services to a wide range of industries including automobiles, motorcycles, bicycles, home appliances, construction, electricity, heat dissipation, and machinery manufacturing.
You can count on us to have engineers, strategists, and creative experts to complete your project exactly as you desire. From prototyping to large-scale production, we deliver the best services at an affordable price.
Automated machines and robots built with futuristic technology are used in our workshops.
